***Please use this supported method instead of the one below***

The procedure has not changed much since ESXi 3.5 but I thought I would document it anyway. A lot of people seem to end up here by googling “USB ESXi vSphere”.


Here you go:

  1. First get the following tools: 7-Zip(Free), WinImage(Demo)
  2. Download the ESXi ISO (VMware-VMvisor-Installer-4.0.0-164009.x86_64.iso)
  3. Open the ISO with 7-Zip
  4. Open “image.tgz” with 7-Zip
  5. Browse to “image.tgz.temptarusrlibvmwareinstallerVMware-VMvisor-big-164009-x86_64.dd.bz2″
  6. Extract “VMware-VMvisor-big-164009-x86_64.dd”
  7. Open WinImage and go to Disk, click on “Restore Virtual Harddisk Image on physical drive”
  8. Select a physical drive
  9. Select “VMware-VMvisor-big-164009-x86_64.dd”
  10. And click “yes” to write the DD image to the USB Disk

Done! Now, let’s see if I can get my old Dell GX620 running with vSphere ESXi